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ECOMMERCE


Repair systems

Common Rail Hand-tools and Test Equipment

  • This macro category organizes products for Common rail pumps and injectors into subcategories (on the left). 
  • Subcategories enable you to progressively refine your search for specific products.

 

ERT45R control unit
The ERT45R Control Unit is the core of a universal testing system designed for electronically controlled diesel injection pumps, compatible with any test bench. This innovative simulator has been developed through extensive research, resulting in a versatile device that is programmable via smartcards (microchip cards). This feature aligns perfectly with modern operational requirements.
The ERT45R is a long-term investment, allowing for easy expansion through a selection of available programming kits—21 options are currently available. Each kit includes a programming card (software), a detailed instruction manual with step-by-step illustrations, base cables (2 meters in length), and adapter cables tailored for specific pump connectors. With a straightforward setup, at least one programming kit is necessary for functionality, making the ERT45R an essential tool for professionals seeking to enhance their testing capabilities while ensuring flexibility and efficiency in their work environment.
Ball lift relief tool
High accuracy electronic tool to test and trig the electromagnetic actuator of Bosch CRI and CRIN injectors and automatically relief the ball lift for the 3rd stage repair.
Universal centring flange for common rail pumps, with 4 rings.
The flange 8155-E warrants the centered clamping of the majority of cr pumps (Bosch CP1, CP3, CP4, Delphi, Denso, VDO), on any test bench.
The flange is equipped with 4 rings of reduction to suite the 50, 60, 68, 80 mm hub diameters, as well as CP1K pumps.
The flange requires 9680-A universal cradle or similar.
Vice
Swivel vice for Common-rail pumps
Hand operated pump for testing diesel injectors
Hand pump for calibrating and checking the operations of the diesel injectors
- precise adjustment of the injection pressure (adjust the opening pressure of the injection nozzle)
- control of the spray atomization (pattern and vibration characteristics)
- control tightness (leaks)
- equipped with bypass valve for the manometer.
Dial: 0 -> 400 bars.
Tank fitted with a filter
Supplied with 2 connection pipes: 14-14 and 14-12 mm
DIT31 - Test bench for diesel injectors.
The test bench DIT31 is a modular solution to test the common rail injectors (the additional TC38 triggering unit is required) as well as the conventional and 2 stage (double spring) diesel injectors.
The applied technology allows the test parameters to be determined reliably on each injection, with greater precision and resolution than using on average long test cycles to collect a measurable quantity of fuel.

Main features:
- Main tank 3 lt. with 15 micron filter
- Separated container for the collection of the contaminated liquid
- Large atomization chamber with smoke extraction and halogen lamp
- Pneumatic operated pump unit, the standard version is suitable up to 1400 BAR (compressed air 8-10 BAR is required). Special versions can be installed as optional to generate more pressure and flow.
- Pneumatic vice for the automatic clamping of the injector
- Digital manometer with the reading scale selection (BAR/PSI)
- Printer to generate the test report
- Program for conventional injectors: (1) measurement of the NOP (nozzle opening pressure) and calculation of the back-leakage time.
- Program for Double-spring injectors: (2) measurement of the NOP1 (1st stage) and NOP2 (2nd stage), calculation of the back-leakage time and determination of the K factor.
- 2 programs for common rail injectors: (3) identification of the return flow (leakage time), (4) of the opening delay, the injection time and the injected fuel quantity (dp).
- 24 months warranty. User's and servicing manual in English language.
Electronic unit for cr injectors.
Electronic control unit to be used in conjuction with a pop tester to generate the electric pulse and check the electromagnetic actuator of common rail injectors (Bosch, Delphi, Denso)
Disassembly key
Disassembly key 14 mm octagonal nozzle retaining nut wrench, 27mm hexagonal drive
ERT45R Programming Kit for Caterpillar C6.6 and C4.4 Common Rail Pumps
The ERT45R Programming Kit enhances the functionality of the ERT45R control unit, specifically for testing Caterpillar C6.6 and C4.4 common rail pumps.
By leveraging the available features, Diesel Fuel Injection Specialists are equipped to conduct a comprehensive range of tests with confidence, achieving both precision and reliability in evaluating the performance of this type of pumps.
The specialized software together with the cables are crucial for professionals aiming to deliver high-quality service in fuel injection system diagnostics, thereby improving overall operational efficiency.
Hydraulic connections
Set of hydraulic connections for CATERPILLAR C6.6 pumps
Timing Reference Sensor
Sensor for the test bench shaft for application Caterpillar C6.6
Mounting flange and driving coupling.
The mounting flange and drive coupling have been meticulously designed to support external lubrication effectively, Furthermore, the coupling is equipped with a reference, significantly simplifying the timing process of the pump once testing concludes. This specialized approach not only enhances the reliability of performances and accuracy of diagnostics but also underscores the commitment to excellence toward the fuel injection system performance.
ERT45R programming kit to test the CP1, CP3, CP1H and CP4 Bosch commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
Kit connessioni idrauliche per CP4
HYDRAULIC CONNECTION KIT FOR BOSCH CP4 CR PUMPS. Items included:
Cable for the return of the pump
Cable for feeding pump
Set of high pressure pipes
PROGRAM KIT FOR BOSCH CP2 CR PUMPS.
The kit includes:
- program card to allow the ERT45R Simulator to actuate the necessary functions to test this type of pumps
- Adapter cable
- Illustrated step-by-step instructions manual
ERT45R programming kit to test the VDO commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
ERT45R programming kit to test the HP2, HP3 and HP4 Denso commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
ERT45R programming kit to test the DFP1 and DFP2 Delphi commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately