Test Equipment

The ERT45R Control Unit is the core of a universal testing system designed for electronically controlled diesel injection pumps, compatible with any test bench. This innovative simulator has been developed through extensive research, resulting in a versatile device that is programmable via smartcards (microchip cards). This feature aligns perfectly with modern operational requirements.
The ERT45R is a long-term investment, allowing for easy expansion through a selection of available programming kits—21 options are currently available. Each kit includes a programming card (software), a detailed instruction manual with step-by-step illustrations, base cables (2 meters in length), and adapter cables tailored for specific pump connectors. With a straightforward setup, at least one programming kit is necessary for functionality, making the ERT45R an essential tool for professionals seeking to enhance their testing capabilities while ensuring flexibility and efficiency in their work environment.

The test bench DIT31 is a modular solution to test the common rail injectors (the additional TC38 triggering unit is required) as well as the conventional and 2 stage (double spring) diesel injectors.
The applied technology allows the test parameters to be determined reliably on each injection, with greater precision and resolution than using on average long test cycles to collect a measurable quantity of fuel.

Main features:
- Main tank 3 lt. with 15 micron filter
- Separated container for the collection of the contaminated liquid
- Large atomization chamber with smoke extraction and halogen lamp
- Pneumatic operated pump unit, the standard version is suitable up to 1400 BAR (compressed air 8-10 BAR is required). Special versions can be installed as optional to generate more pressure and flow.
- Pneumatic vice for the automatic clamping of the injector
- Digital manometer with the reading scale selection (BAR/PSI)
- Printer to generate the test report
- Program for conventional injectors: (1) measurement of the NOP (nozzle opening pressure) and calculation of the back-leakage time.
- Program for Double-spring injectors: (2) measurement of the NOP1 (1st stage) and NOP2 (2nd stage), calculation of the back-leakage time and determination of the K factor.
- 2 programs for common rail injectors: (3) identification of the return flow (leakage time), (4) of the opening delay, the injection time and the injected fuel quantity (dp).
- 24 months warranty. User's and servicing manual in English language.

Adapter cable for BMW 318 pumps, fitted with test data ( BH 0 986 612 443)

Adapter cable for Ford pumps BH VE (BH ref. 0 986 612 446)

Tests and ohmic measurements should be obtained with a multimeter, to be used in conjuction with OTA.
The measuring point are fixed, so that the operator has the hands free.
The combination of the electric contacts is obtained by easily rotating the two knobs, like a game.
Function similar to Bosch 0 986 611 929.

Adapter cable for Bosch rotary pumps VE..L 585, VE..R 635 (Fiat, Alfa, Lancia, Chrysler), VE..L 715, VE..L 736 (Nissan) (BH ref. 0 986 612 442), fitted with test data

Adapter cable for BH pumps VE..L460, VE..L460-1, VE..L460-2, VE..R530, VE..R530-1 (Audi) - 0 986 612 440, fitted with test data

Adapter cable for BH (VW) rotary pumps, fitted with test data (BH 0 986 612 444)

Adapter cable for BH pumps VE..R 510, VE..R510-1, VE..R 590, VE..R 600, VE..R 638, VE..R 640, VE..R 650, VE..L550, VE..L 650, VE..L 649 (Audi - Volkswagen - Volvo) - 0 986 612 439, fitted with test data

Similar to Bosch reference 0 986 612 430 - KDEP 1865/1.

The ERT45R Programming Kit enhances the functionality of the ERT45R control unit, specifically for testing Caterpillar C6.6 and C4.4 common rail pumps.
By leveraging the available features, Diesel Fuel Injection Specialists are equipped to conduct a comprehensive range of tests with confidence, achieving both precision and reliability in evaluating the performance of this type of pumps.
The specialized software together with the cables are crucial for professionals aiming to deliver high-quality service in fuel injection system diagnostics, thereby improving overall operational efficiency.

Set of tools for the installation of the test bench for industrial pumps: C/rail DENSO HP0 NE SENSOR flanged pump (094000-0342) and BOSCH C/rail CP2 pumps.
Universal Test Bench crandle
Sensor holder
Coupling with reference notch cone 30
Universal mounting flange complete with O-ring

Set of tools for the installation of the test bench for C/rail pumpsDENSO HP0 G Sensor (094000-480) and NE 2 Sensor (094000-0240):
Pair of supports H=75 mm with adapter plate
Adapters plate for RPM sensor
Coupling reference notch cone 25

Set of hydraulic connections for CATERPILLAR C6.6 pumps

Items included:
- Backflow by-pass set for CP2/HP0 pumps(**)
- Test pipes with propers adapters fittings for CP2/HP0 pumps
- External flowmeter for common-rail Hevy-Duty pumps

(**) This item is strictly required as the feeding capacity of the test bench's pump is not enough to ensure the correct feeding of low pressure (440 liters / hour)

The kit includes:
- program card to allow the ERT45R Simulator to actuate the necessary functions to test this type of pumps
- Set of cables for C/rail DENSO HP0 pumps: NE Sensor flanged (094000-0342) and NE with 2 sensors (094000-0240).
- Set of cables for C/rail DENSO HP0 pumps G Sensor (094000-480)
- Illustrated step-by-step instructions manual