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ECOMMERCE


Must-have to Excel

Must-have to excel

  • While the "Foundamentals" products are necessary for everyday processes, the "Must-have to excel" tools and test equipment are optional but can elevate the quality of work. 
  • By utilizing these advanced items, professionals can excel in their work and achieve superior results, surpassing the standard level of performance.

 

Modular cambox, Zexel PFR..K , Zexel PFR.. KD, Zexel PFR..MD configuration.
Modular system for testing the camshaftless pumps manufactured by Zexel, with sizes:
- PFR1K.., PFR2K.., PFR3K.. PFR4K..
- PFR3KD, PFR4KD
- PFR3MD, PFR4MD
The cambox can be applied on any test bench for the diesel fuel injection pumps.
This configuration is supplied in one wooden box and includes the following components:

- Universal Cambox (9562-M1) and spacer (9562-M4 and 9562-M5)
- 4 cyl camshafts (9564-A and 9564-E)
- Fixing plate for Zexel PFR .. 1K (9562-T)
- Fixing plate for Zexel PFR .. 2K (9891)
- Fixing plate for Zexel PFR .. 3K (9892)
- Fixing plate for Zexel PFR .. 4K (9893-D)
- Fixing plate for Zexel PFR .. 3KD/MD (9562-MD3)
- Fixing plate for Zexel PFR .. 4KD/MD (9562-MD4)
- Rods (9562-F and 9562-L) and fuel control connector (9562-G, 9562-I, 9562-R and 9562-LB )
- Cambox mounting flange (9478-BXS)
- Drive coupling (9576)
ERT45R control unit
The ERT45R Control Unit is the core of a universal testing system designed for electronically controlled diesel injection pumps, compatible with any test bench. This innovative simulator has been developed through extensive research, resulting in a versatile device that is programmable via smartcards (microchip cards). This feature aligns perfectly with modern operational requirements.
The ERT45R is a long-term investment, allowing for easy expansion through a selection of available programming kits—21 options are currently available. Each kit includes a programming card (software), a detailed instruction manual with step-by-step illustrations, base cables (2 meters in length), and adapter cables tailored for specific pump connectors. With a straightforward setup, at least one programming kit is necessary for functionality, making the ERT45R an essential tool for professionals seeking to enhance their testing capabilities while ensuring flexibility and efficiency in their work environment.
Ball lift relief tool
High accuracy electronic tool to test and trig the electromagnetic actuator of Bosch CRI and CRIN injectors and automatically relief the ball lift for the 3rd stage repair.
Universal centring flange for common rail pumps, with 4 rings.
The flange 8155-E warrants the centered clamping of the majority of cr pumps (Bosch CP1, CP3, CP4, Delphi, Denso, VDO), on any test bench.
The flange is equipped with 4 rings of reduction to suite the 50, 60, 68, 80 mm hub diameters, as well as CP1K pumps.
The flange requires 9680-A universal cradle or similar.
Vice
Swivel vice for Common-rail pumps
Cradle for Bosch test bench, center distance 125 - guide 20. Similar to 1 688 010 124
Universal clamping bracket to hold several flanges allowing the centered clamping of flanged diesel injection pumps.
The 125 mm centering height and 20mm guide (Bosch standard) can be adapted to different requirements, by the proper adapting spacers.
OTA, Interface to make easier, faster and secure the diagnostic of the electric circuits of actuators and sensors applied on the diesel fuel injection pumps.
Tests and ohmic measurements should be obtained with a multimeter, to be used in conjuction with OTA.
The measuring point are fixed, so that the operator has the hands free.
The combination of the electric contacts is obtained by easily rotating the two knobs, like a game.
Function similar to Bosch 0 986 611 929.
Centering flange for Denso ECD-V4 pumps.
The flange 9478-V4 warrants the centered clamping of the Denso ECD-V4 diesel fuel injection pumps, on any test bench.
The flange requires 9680-A universal cradle or similar.
ERT45R Programming Kit for Caterpillar C6.6 and C4.4 Common Rail Pumps
The ERT45R Programming Kit enhances the functionality of the ERT45R control unit, specifically for testing Caterpillar C6.6 and C4.4 common rail pumps.
By leveraging the available features, Diesel Fuel Injection Specialists are equipped to conduct a comprehensive range of tests with confidence, achieving both precision and reliability in evaluating the performance of this type of pumps.
The specialized software together with the cables are crucial for professionals aiming to deliver high-quality service in fuel injection system diagnostics, thereby improving overall operational efficiency.
ERT45R programming kit to test the rotary DELPHI DP2... and DP3... pumps.
The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- basic cable (2 mt. Length)
- adapter cable
- injector with lift-sensor
- servicing manual with step-by-step illustrated instructions
ERT45R programming kit to test the rotary Denso ECD-V3/V4 pumps.
Kit for testing rotary Denso ECD-V3/V4 pumps.The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- basic cable (2 mt. Length)
- adapter cables
- servicing manual with step-by-step illustrated instructions
- Registration form to receive the test plan for the calibration of EDC-V3/V4 pumps. The available test data are supplied separately free of charge, after having accepted the licence agreement.
ERT45R programming kit to test the rotary Denso ECD-V5 pumps.
The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- basic cable (2 mt. Length)
- adapter cables
- servicing manual with step-by-step illustrated instructions
- Registration form to receive the test plan for the calibration of EDC-V5 pumps. The available test data are supplied separately free of charge, after having accepted the licence agreement.
Programming kit for enabling the Simulator ERT45R to test Bosch's Rotary VE-EDC 1st Gen Diesel Pumps (Resistive Regulator)
The kit includes:
- programming smartcard that allows ERT45R Simulator to actuate the necessary functions to test this type of pump
- basic cable (2 mt. length)
- adapter cable 81.02.434 (similar to Bosch 0986612434). Additional cables are available, under request
- Illustrated step-by-step instructions manual
- Test data to calibrate the pumps that can be connected to the adapter cable 81.02.434
Programming kit for enabling the Simulator ERT45R to test Bosch's VP44 and VR30 diesel pumps.
Unlock the full potential of the Simulator ERT45R for testing Bosch VP44 and VR30 diesel fuel injection pumps on any test bench with this comprehensive kit. It includes all the components you need for seamless operation:
- Programming card to activate the necessary functions of the ERT45R control unit.
- Basic cable (2-meter length) for ample movement and flexibility when connecting to the pump.
- Adapter cables to interface the basic cable with various connectors, ensuring compatibility with multiple customizations of diesel injection pumps.
- The servicing manual features step-by-step illustrated instructions for easy setup and operation.
- Registration form to access the test plan for Bosch VP44/VR30 pump calibration. Test data is provided separately, free of charge, upon acceptance of the license agreement.

>>Important Requirements<<
- The ERT45R control unit (part number 81.01.080B) is essential to operate the software functionalities. This programmable control unit supports operations on over 20 different types of diesel injection pumps, further enhancing the system's versatility.
- The special cradle (part number 81.01.1A01) is mandatory for proper functionality. It can also be utilized with other types of diesel injection pumps, making it a versatile tool.
- The kit (part number 81.01.1A14) configures the special cradle exclusively for Bosch VP44 and VR30 pumps, ensuring precise compatibility.

*** To maximize the program kit’s features and capabilities, ensure all necessary components are part of your setup. ***
AS25 electronic sensor to measure the travel of the timing-device piston on diesel pumps.
The kit includes the mounting adapters for the following pumps: Bosch VE, Zexel VE, Delphi DPC, DPC, DP200, DPS.
ERT45R programming kit to test the rotary Delphi DPCN pumps.
The kit includes:
- programming card that allows ERT45R Simulator to actuate the necessary functions to test this type of pump
- basic cable (2 mt. Length)
- adapter cables 81.04.002 (Fiat), 81.04.003 (Ford), 81.04.004 (Volvo), 81.04.005 (Clio-Kangoo 1st generation), 81.04.006 (Clio-Kangoo 2nd generation).
- servicing manual with step-by-step illustrated instructions
- Registration form to receive the test plan for the calibration of Delphi DPCN pumps. The available test data are supplied separately free of charge, after having accepted the licence agreement.
ERT45R programming kit to test Zexel Covec-F1/F2 rotary pumps.
The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- basic cable (2 mt. Length)
- adapter cables 81.06.231 (Nissan TD27, CD20), 81.06.234 (Isuzu 4JG2), 81.06.235 (Hyundai-Mitsubishi, 81.06.236 (MAZDA) are included
- servicing manual with step-by-step illustrated instructions
- test data to calibrate some of the pumps which can be plugged to the adapter cables 81.06.231, 81.06.234, 81.06.235
Programming kit for enabling the Simulator ERT45R to test Bosch H, M, P, R in-line diesel injection pumps
Maximize the capabilities of the Simulator ERT45R for testing P, H, M, and R in-line diesel fuel injection pumps on any test bench with this versatile and comprehensive kit. Designed to ensure seamless operation, this kit includes all essential components to facilitate efficient and precise testing:

Key Features and Components:
Programming Card
Activates the necessary functions of the ERT45R control unit, enabling advanced testing capabilities.

Basic Cable (2-Meter Length)
Offers flexibility and ample reach, providing ease of movement when connecting the simulator to the pump.

Adapter Cables (81.03.104)
Compatible with connectors commonly used in IVECO, VOLVO, and SCANIA applications (similar to Bosch 0 986 610 104), ensuring compatibility with a range of implementations.

Comprehensive Servicing Manual
Includes step-by-step, illustrated instructions for quick and easy setup and operation, minimizing downtime and maximizing efficiency.

Registration Form
Grants access to specific test plans for diesel injection pumps that integrate with the provided adapter cable. Test data is supplied separately and free of charge, contingent upon acceptance of the license agreement.

Important Requirements
To unlock the kit's full potential, the following components are essential for optimal operation:

ERT45R Control Unit (Part Number 81.01.080B): This programmable control unit is a critical component, supporting operations on over 20 different types of diesel injection pumps. Its versatility enhances the system's functionality across a wide array of testing scenarios.
Additional Adapter Cables: A range of other adapter cables is available to ensure compatibility with various customizations of diesel injection pumps, broadening the kit's adaptability to meet diverse operational needs.
Maximize Performance
For the best results, verify that all required components are included in your setup. This ensures the programming kit operates at its peak potential, delivering outstanding performance and flexibility in testing applications.

Choose the Simulator ERT45R kit to elevate your testing capabilities and ensure reliable performance across a wide range of diesel injection pump applications.